FlatCAM/flatcamTools/ToolPunchGerber.py

# ##########################################################
# FlatCAM: 2D Post-processing for Manufacturing            #
# File Author: Marius Adrian Stanciu (c)                   #
# Date: 1/24/2020                                          #
# MIT Licence                                              #
# ##########################################################

from PyQt5 import QtGui, QtCore, QtWidgets

from FlatCAMTool import FlatCAMTool
from flatcamGUI.GUIElements import RadioSet, FCDoubleSpinner, FCCheckBox, \
    OptionalHideInputSection, OptionalInputSection, FCComboBox

from copy import deepcopy
import logging
from shapely.geometry import Polygon, MultiPolygon, Point

import gettext
import FlatCAMTranslation as fcTranslate
import builtins

fcTranslate.apply_language('strings')
if '_' not in builtins.__dict__:
    _ = gettext.gettext

log = logging.getLogger('base')


class ToolPunchGerber(FlatCAMTool):

    toolName = _("Punch Gerber")

    def __init__(self, app):
        FlatCAMTool.__init__(self, app)

        self.decimals = self.app.decimals

        # Title
        title_label = QtWidgets.QLabel("%s" % self.toolName)
        title_label.setStyleSheet("""
                        QLabel
                        {
                            font-size: 16px;
                            font-weight: bold;
                        }
                        """)
        self.layout.addWidget(title_label)

        # Punch Drill holes
        self.layout.addWidget(QtWidgets.QLabel(""))

        # ## Grid Layout
        grid_lay = QtWidgets.QGridLayout()
        self.layout.addLayout(grid_lay)
        grid_lay.setColumnStretch(0, 1)
        grid_lay.setColumnStretch(1, 0)

        # ## Gerber Object
        self.gerber_object_combo = QtWidgets.QComboBox()
        self.gerber_object_combo.setModel(self.app.collection)
        self.gerber_object_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
        self.gerber_object_combo.setCurrentIndex(1)

        self.grb_label = QtWidgets.QLabel("<b>%s:</b>" % _("GERBER"))
        self.grb_label.setToolTip('%s.' % _("Gerber into which to punch holes"))

        grid_lay.addWidget(self.grb_label, 0, 0, 1, 2)
        grid_lay.addWidget(self.gerber_object_combo, 1, 0, 1, 2)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid_lay.addWidget(separator_line, 2, 0, 1, 2)

        self.padt_label = QtWidgets.QLabel("<b>%s</b>" % _("Processed Pads Type"))
        self.padt_label.setToolTip(
            _("The type of pads shape to be processed.\n"
              "If the PCB has many SMD pads with rectangular pads,\n"
              "disable the Rectangular aperture.")
        )

        grid_lay.addWidget(self.padt_label, 3, 0, 1, 2)

        # Select all
        self.select_all_cb = FCCheckBox('%s' % _("ALL"))
        grid_lay.addWidget(self.select_all_cb)

        # Circular Aperture Selection
        self.circular_cb = FCCheckBox('%s' % _("Circular"))
        self.circular_cb.setToolTip(
            _("Create drills from circular pads.")
        )

        grid_lay.addWidget(self.circular_cb, 5, 0, 1, 2)

        # Oblong Aperture Selection
        self.oblong_cb = FCCheckBox('%s' % _("Oblong"))
        self.oblong_cb.setToolTip(
            _("Create drills from oblong pads.")
        )

        grid_lay.addWidget(self.oblong_cb, 6, 0, 1, 2)

        # Square Aperture Selection
        self.square_cb = FCCheckBox('%s' % _("Square"))
        self.square_cb.setToolTip(
            _("Create drills from square pads.")
        )

        grid_lay.addWidget(self.square_cb, 7, 0, 1, 2)

        # Rectangular Aperture Selection
        self.rectangular_cb = FCCheckBox('%s' % _("Rectangular"))
        self.rectangular_cb.setToolTip(
            _("Create drills from rectangular pads.")
        )

        grid_lay.addWidget(self.rectangular_cb, 8, 0, 1, 2)

        # Others type of Apertures Selection
        self.other_cb = FCCheckBox('%s' % _("Others"))
        self.other_cb.setToolTip(
            _("Create drills from other types of pad shape.")
        )

        grid_lay.addWidget(self.other_cb, 9, 0, 1, 2)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid_lay.addWidget(separator_line, 10, 0, 1, 2)

        # Grid Layout
        grid0 = QtWidgets.QGridLayout()
        self.layout.addLayout(grid0)
        grid0.setColumnStretch(0, 0)
        grid0.setColumnStretch(1, 1)

        self.method_label = QtWidgets.QLabel('<b>%s:</b>' % _("Method"))
        self.method_label.setToolTip(
            _("The punch hole source can be:\n"
              "- Excellon Object-> the Excellon object drills center will serve as reference.\n"
              "- Fixed Diameter -> will try to use the pads center as reference adding fixed diameter holes.\n"
              "- Fixed Annular Ring -> will try to keep a set annular ring.\n"
              "- Proportional -> will make a Gerber punch hole having the diameter a percentage of the pad diameter.\n")
        )
        self.method_punch = RadioSet(
            [
                {'label': _('Excellon'), 'value': 'exc'},
                {'label': _("Fixed Diameter"), 'value': 'fixed'},
                {'label': _("Fixed Annular Ring"), 'value': 'ring'},
                {'label': _("Proportional"), 'value': 'prop'}
            ],
            orientation='vertical',
            stretch=False)
        grid0.addWidget(self.method_label, 0, 0, 1, 2)
        grid0.addWidget(self.method_punch, 1, 0, 1, 2)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid0.addWidget(separator_line, 2, 0, 1, 2)

        self.exc_label = QtWidgets.QLabel('<b>%s</b>' % _("Excellon"))
        self.exc_label.setToolTip(
            _("Remove the geometry of Excellon from the Gerber to create the holes in pads.")
        )

        self.exc_combo = QtWidgets.QComboBox()
        self.exc_combo.setModel(self.app.collection)
        self.exc_combo.setRootModelIndex(self.app.collection.index(1, 0, QtCore.QModelIndex()))
        self.exc_combo.setCurrentIndex(1)

        grid0.addWidget(self.exc_label, 3, 0, 1, 2)
        grid0.addWidget(self.exc_combo, 4, 0, 1, 2)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid0.addWidget(separator_line, 5, 0, 1, 2)

        # Fixed Dia
        self.fixed_label = QtWidgets.QLabel('<b>%s</b>' % _("Fixed Diameter"))
        grid0.addWidget(self.fixed_label, 6, 0, 1, 2)

        # Diameter value
        self.dia_entry = FCDoubleSpinner()
        self.dia_entry.set_precision(self.decimals)
        self.dia_entry.set_range(0.0000, 9999.9999)

        self.dia_label = QtWidgets.QLabel('%s:' % _("Value"))
        self.dia_label.setToolTip(
            _("Fixed hole diameter.")
        )

        grid0.addWidget(self.dia_label, 8, 0)
        grid0.addWidget(self.dia_entry, 8, 1)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid0.addWidget(separator_line, 9, 0, 1, 2)

        self.ring_frame = QtWidgets.QFrame()
        self.ring_frame.setContentsMargins(0, 0, 0, 0)
        grid0.addWidget(self.ring_frame, 10, 0, 1, 2)

        self.ring_box = QtWidgets.QVBoxLayout()
        self.ring_box.setContentsMargins(0, 0, 0, 0)
        self.ring_frame.setLayout(self.ring_box)

        # Annular Ring value
        self.ring_label = QtWidgets.QLabel('<b>%s</b>' % _("Fixed Annular Ring"))
        self.ring_label.setToolTip(
            _("The size of annular ring.\n"
              "The copper sliver between the drill hole exterior\n"
              "and the margin of the copper pad.")
        )
        self.ring_box.addWidget(self.ring_label)

        # ## Grid Layout
        self.grid1 = QtWidgets.QGridLayout()
        self.grid1.setColumnStretch(0, 0)
        self.grid1.setColumnStretch(1, 1)
        self.ring_box.addLayout(self.grid1)

        # Circular Annular Ring Value
        self.circular_ring_label = QtWidgets.QLabel('%s:' % _("Circular"))
        self.circular_ring_label.setToolTip(
            _("The size of annular ring for circular pads.")
        )

        self.circular_ring_entry = FCDoubleSpinner()
        self.circular_ring_entry.set_precision(self.decimals)
        self.circular_ring_entry.set_range(0.0000, 9999.9999)

        self.grid1.addWidget(self.circular_ring_label, 3, 0)
        self.grid1.addWidget(self.circular_ring_entry, 3, 1)

        # Oblong Annular Ring Value
        self.oblong_ring_label = QtWidgets.QLabel('%s:' % _("Oblong"))
        self.oblong_ring_label.setToolTip(
            _("The size of annular ring for oblong pads.")
        )

        self.oblong_ring_entry = FCDoubleSpinner()
        self.oblong_ring_entry.set_precision(self.decimals)
        self.oblong_ring_entry.set_range(0.0000, 9999.9999)

        self.grid1.addWidget(self.oblong_ring_label, 4, 0)
        self.grid1.addWidget(self.oblong_ring_entry, 4, 1)

        # Square Annular Ring Value
        self.square_ring_label = QtWidgets.QLabel('%s:' % _("Square"))
        self.square_ring_label.setToolTip(
            _("The size of annular ring for square pads.")
        )

        self.square_ring_entry = FCDoubleSpinner()
        self.square_ring_entry.set_precision(self.decimals)
        self.square_ring_entry.set_range(0.0000, 9999.9999)

        self.grid1.addWidget(self.square_ring_label, 5, 0)
        self.grid1.addWidget(self.square_ring_entry, 5, 1)

        # Rectangular Annular Ring Value
        self.rectangular_ring_label = QtWidgets.QLabel('%s:' % _("Rectangular"))
        self.rectangular_ring_label.setToolTip(
            _("The size of annular ring for rectangular pads.")
        )

        self.rectangular_ring_entry = FCDoubleSpinner()
        self.rectangular_ring_entry.set_precision(self.decimals)
        self.rectangular_ring_entry.set_range(0.0000, 9999.9999)

        self.grid1.addWidget(self.rectangular_ring_label, 6, 0)
        self.grid1.addWidget(self.rectangular_ring_entry, 6, 1)

        # Others Annular Ring Value
        self.other_ring_label = QtWidgets.QLabel('%s:' % _("Others"))
        self.other_ring_label.setToolTip(
            _("The size of annular ring for other pads.")
        )

        self.other_ring_entry = FCDoubleSpinner()
        self.other_ring_entry.set_precision(self.decimals)
        self.other_ring_entry.set_range(0.0000, 9999.9999)

        self.grid1.addWidget(self.other_ring_label, 7, 0)
        self.grid1.addWidget(self.other_ring_entry, 7, 1)

        separator_line = QtWidgets.QFrame()
        separator_line.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid0.addWidget(separator_line, 11, 0, 1, 2)

        # Proportional value
        self.prop_label = QtWidgets.QLabel('<b>%s</b>' % _("Proportional Diameter"))
        grid0.addWidget(self.prop_label, 12, 0, 1, 2)

        # Diameter value
        self.factor_entry = FCDoubleSpinner(suffix='%')
        self.factor_entry.set_precision(self.decimals)
        self.factor_entry.set_range(0.0000, 100.0000)
        self.factor_entry.setSingleStep(0.1)

        self.factor_label = QtWidgets.QLabel('%s:' % _("Value"))
        self.factor_label.setToolTip(
            _("Proportional Diameter.\n"
              "The drill diameter will be a fraction of the pad size.")
        )

        grid0.addWidget(self.factor_label, 13, 0)
        grid0.addWidget(self.factor_entry, 13, 1)

        separator_line3 = QtWidgets.QFrame()
        separator_line3.setFrameShape(QtWidgets.QFrame.HLine)
        separator_line3.setFrameShadow(QtWidgets.QFrame.Sunken)
        grid0.addWidget(separator_line3, 14, 0, 1, 2)

        # Buttons
        self.punch_object_button = QtWidgets.QPushButton(_("Punch Gerber"))
        self.punch_object_button.setToolTip(
            _("Create a Gerber object from the selected object, within\n"
              "the specified box.")
        )
        self.punch_object_button.setStyleSheet("""
                        QPushButton
                        {
                            font-weight: bold;
                        }
                        """)
        self.layout.addWidget(self.punch_object_button)

        self.layout.addStretch()

        # ## Reset Tool
        self.reset_button = QtWidgets.QPushButton(_("Reset Tool"))
        self.reset_button.setToolTip(
            _("Will reset the tool parameters.")
        )
        self.reset_button.setStyleSheet("""
                        QPushButton
                        {
                            font-weight: bold;
                        }
                        """)
        self.layout.addWidget(self.reset_button)

        self.units = self.app.defaults['units']

        # self.cb_items = [
        #     self.grid1.itemAt(w).widget() for w in range(self.grid1.count())
        #     if isinstance(self.grid1.itemAt(w).widget(), FCCheckBox)
        # ]

        self.circular_ring_entry.setEnabled(False)
        self.oblong_ring_entry.setEnabled(False)
        self.square_ring_entry.setEnabled(False)
        self.rectangular_ring_entry.setEnabled(False)
        self.other_ring_entry.setEnabled(False)

        self.dia_entry.setDisabled(True)
        self.dia_label.setDisabled(True)
        self.factor_label.setDisabled(True)
        self.factor_entry.setDisabled(True)

        # ## Signals
        self.method_punch.activated_custom.connect(self.on_method)
        self.reset_button.clicked.connect(self.set_tool_ui)
        self.punch_object_button.clicked.connect(self.on_generate_object)

        self.circular_cb.stateChanged.connect(
            lambda state:
                self.circular_ring_entry.setDisabled(False) if state else self.circular_ring_entry.setDisabled(True)
        )

        self.oblong_cb.stateChanged.connect(
            lambda state:
            self.oblong_ring_entry.setDisabled(False) if state else self.oblong_ring_entry.setDisabled(True)
        )

        self.square_cb.stateChanged.connect(
            lambda state:
            self.square_ring_entry.setDisabled(False) if state else self.square_ring_entry.setDisabled(True)
        )

        self.rectangular_cb.stateChanged.connect(
            lambda state:
            self.rectangular_ring_entry.setDisabled(False) if state else self.rectangular_ring_entry.setDisabled(True)
        )

        self.other_cb.stateChanged.connect(
            lambda state:
            self.other_ring_entry.setDisabled(False) if state else self.other_ring_entry.setDisabled(True)
        )

    def run(self, toggle=True):
        self.app.report_usage("ToolPunchGerber()")

        if toggle:
            # if the splitter is hidden, display it, else hide it but only if the current widget is the same
            if self.app.ui.splitter.sizes()[0] == 0:
                self.app.ui.splitter.setSizes([1, 1])
            else:
                try:
                    if self.app.ui.tool_scroll_area.widget().objectName() == self.toolName:
                        # if tab is populated with the tool but it does not have the focus, focus on it
                        if not self.app.ui.notebook.currentWidget() is self.app.ui.tool_tab:
                            # focus on Tool Tab
                            self.app.ui.notebook.setCurrentWidget(self.app.ui.tool_tab)
                        else:
                            self.app.ui.splitter.setSizes([0, 1])
                except AttributeError:
                    pass
        else:
            if self.app.ui.splitter.sizes()[0] == 0:
                self.app.ui.splitter.setSizes([1, 1])

        FlatCAMTool.run(self)

        self.set_tool_ui()

        self.app.ui.notebook.setTabText(2, _("Punch Tool"))

    def install(self, icon=None, separator=None, **kwargs):
        FlatCAMTool.install(self, icon, separator, shortcut='ALT+H', **kwargs)

    def set_tool_ui(self):
        self.reset_fields()

        self.ui_connect()
        self.method_punch.set_value('exc')
        self.select_all_cb.set_value(True)

    def on_select_all(self, state):
        self.ui_disconnect()
        if state:
            self.circular_cb.setChecked(True)
            self.oblong_cb.setChecked(True)
            self.square_cb.setChecked(True)
            self.rectangular_cb.setChecked(True)
            self.other_cb.setChecked(True)
        else:
            self.circular_cb.setChecked(False)
            self.oblong_cb.setChecked(False)
            self.square_cb.setChecked(False)
            self.rectangular_cb.setChecked(False)
            self.other_cb.setChecked(False)
        self.ui_connect()

    def on_method(self, val):
        self.exc_label.setEnabled(False)
        self.exc_combo.setEnabled(False)
        self.fixed_label.setEnabled(False)
        self.dia_label.setEnabled(False)
        self.dia_entry.setEnabled(False)
        self.ring_frame.setEnabled(False)
        self.prop_label.setEnabled(False)
        self.factor_label.setEnabled(False)
        self.factor_entry.setEnabled(False)

        if val == 'exc':
            self.exc_label.setEnabled(True)
            self.exc_combo.setEnabled(True)
        elif val == 'fixed':
            self.fixed_label.setEnabled(True)
            self.dia_label.setEnabled(True)
            self.dia_entry.setEnabled(True)
        elif val == 'ring':
            self.ring_frame.setEnabled(True)
        elif val == 'prop':
            self.prop_label.setEnabled(True)
            self.factor_label.setEnabled(True)
            self.factor_entry.setEnabled(True)

    def ui_connect(self):
        self.select_all_cb.stateChanged.connect(self.on_select_all)

    def ui_disconnect(self):
        try:
            self.select_all_cb.stateChanged.disconnect()
        except (AttributeError, TypeError):
            pass

    def on_generate_object(self):

        # get the Gerber file who is the source of the punched Gerber
        selection_index = self.gerber_object_combo.currentIndex()
        model_index = self.app.collection.index(selection_index, 0, self.gerber_object_combo.rootModelIndex())

        try:
            grb_obj = model_index.internalPointer().obj
        except Exception:
            self.app.inform.emit('[WARNING_NOTCL] %s' % _("There is no Gerber object loaded ..."))
            return

        name = grb_obj.options['name'].rpartition('.')[0]
        outname = name + "_punched"

        punch_method = self.method_punch.get_value()

        if punch_method == 'exc':

            # get the Excellon file whose geometry will create the punch holes
            selection_index = self.exc_combo.currentIndex()
            model_index = self.app.collection.index(selection_index, 0, self.exc_combo.rootModelIndex())

            try:
                exc_obj = model_index.internalPointer().obj
            except Exception:
                self.app.inform.emit('[WARNING_NOTCL] %s' % _("There is no Excellon object loaded ..."))
                return

            # this is the punching geometry
            exc_solid_geometry = MultiPolygon(exc_obj.solid_geometry)
            if isinstance(grb_obj.solid_geometry, list):
                grb_solid_geometry = MultiPolygon(grb_obj.solid_geometry)
            else:
                grb_solid_geometry = grb_obj.solid_geometry

                # create the punched Gerber solid_geometry
            punched_solid_geometry = grb_solid_geometry.difference(exc_solid_geometry)

            new_apertures = dict()
            new_apertures = deepcopy(grb_obj.apertures)

            holes_apertures = dict()

            for apid, val in new_apertures.items():
                for elem in val['geometry']:
                    # make it work only for Gerber Flashes who are Points in 'follow'
                    if 'solid' in elem and isinstance(elem['follow'], Point):
                        for drill in exc_obj.drills:
                            clear_apid = exc_obj.tools[drill['tool']]['C']
                            exc_poly = drill['point'].buffer(clear_apid / 2.0)
                            if exc_poly.within(elem['solid']):

                                if clear_apid not in holes_apertures or holes_apertures[clear_apid]['type'] != 'C':
                                    holes_apertures[clear_apid] = dict()
                                    holes_apertures[clear_apid]['type'] = 'C'
                                    holes_apertures[clear_apid]['size'] = clear_apid
                                    holes_apertures[clear_apid]['geometry'] = list()
                                geo_elem = dict()
                                geo_elem['clear'] = exc_poly
                                geo_elem['follow'] = exc_poly.centroid
                                holes_apertures[clear_apid]['geometry'].append(deepcopy(geo_elem))

                                elem['clear'] = exc_poly.centroid

            for apid, val in new_apertures.items():
                for clear_apid, clear_val in holes_apertures.items():
                    if round(clear_apid, self.decimals) == round(val['size'], self.decimals):
                        geo_elem = dict()

                        val['geometry'].append(geo_elem)

            def init_func(new_obj, app_obj):
                new_obj.options.update(grb_obj.options)
                new_obj.options['name'] = outname
                new_obj.fill_color = deepcopy(grb_obj.fill_color)
                new_obj.outline_color = deepcopy(grb_obj.outline_color)

                new_obj.apertures = deepcopy(new_apertures)

                new_obj.solid_geometry = deepcopy(punched_solid_geometry)
                new_obj.source_file = self.app.export_gerber(obj_name=outname, filename=None,
                                                             local_use=new_obj, use_thread=False)

            self.app.new_object('gerber', outname, init_func)
        elif punch_method == 'fixed':
            punch_size = float(self.dia_entry.get_value())

            punching_geo = list()
            for apid in grb_obj.apertures:
                if grb_obj.apertures[apid]['type'] == 'C':
                    if punch_size >= float(grb_obj.apertures[apid]['size']):
                        self.app.inform.emit('[ERROR_NOTCL] %s' %
                                             _(" Could not generate punched hole Gerber because the punch hole size"
                                               "is bigger than some of the apertures in the Gerber object."))
                        return 'fail'
                    else:
                        for elem in grb_obj.apertures[apid]['geometry']:
                            if 'follow' in elem:
                                if isinstance(elem['follow'], Point):
                                    punching_geo.append(elem['follow'].buffer(punch_size / 2))
                else:
                    if punch_size >= float(grb_obj.apertures[apid]['width']) or \
                            punch_size >= float(grb_obj.apertures[apid]['height']):
                        self.app.inform.emit('[ERROR_NOTCL] %s' %
                                             _("Could not generate punched hole Gerber because the punch hole size"
                                               "is bigger than some of the apertures in the Gerber object."))
                        return 'fail'
                    else:
                        for elem in grb_obj.apertures[apid]['geometry']:
                            if 'follow' in elem:
                                if isinstance(elem['follow'], Point):
                                    punching_geo.append(elem['follow'].buffer(punch_size / 2))

            punching_geo = MultiPolygon(punching_geo)
            if isinstance(grb_obj.solid_geometry, list):
                temp_solid_geometry = MultiPolygon(grb_obj.solid_geometry)
            else:
                temp_solid_geometry = grb_obj.solid_geometry
            punched_solid_geometry = temp_solid_geometry.difference(punching_geo)

            if punched_solid_geometry == temp_solid_geometry:
                self.app.inform.emit('[WARNING_NOTCL] %s' %
                                     _("Could not generate punched hole Gerber because the newly created object "
                                       "geometry is the same as the one in the source object geometry..."))
                return 'fail'

            def init_func(new_obj, app_obj):
                new_obj.solid_geometry = deepcopy(punched_solid_geometry)

            self.app.new_object('gerber', outname, init_func)
        elif punch_method == 'ring':
            pass
        elif punch_method == 'prop':
            pass

    def reset_fields(self):
        self.gerber_object_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
        self.exc_combo.setRootModelIndex(self.app.collection.index(1, 0, QtCore.QModelIndex()))
        self.ui_disconnect()