Jelajahi Sumber

- finished the Edit -> Preferences defaults section
- finished the UI, created the postprocessor file template
- finished the multi-tool solder paste dispensing: it will start using the biggest nozzle, fill the pads it can, and then go to the next smaller nozzle until there are no pads without solder.

Marius Stanciu 7 tahun lalu
induk
melakukan
f62e7e51fd
5 mengubah file dengan 637 tambahan dan 88 penghapusan
  1. 62 14
      FlatCAMApp.py
  2. 159 2
      FlatCAMGUI.py
  3. 4 1
      README.md
  4. 216 71
      flatcamTools/ToolSolderPaste.py
  5. 196 0
      postprocessors/Paste_1.py

+ 62 - 14
FlatCAMApp.py

@@ -481,17 +481,44 @@ class App(QtCore.QObject):
             "tools_transform_offset_x": self.tools_defaults_form.tools_transform_group.offx_entry,
             "tools_transform_offset_y": self.tools_defaults_form.tools_transform_group.offy_entry,
             "tools_transform_mirror_reference": self.tools_defaults_form.tools_transform_group.mirror_reference_cb,
-            "tools_transform_mirror_point": self.tools_defaults_form.tools_transform_group.flip_ref_entry
+            "tools_transform_mirror_point": self.tools_defaults_form.tools_transform_group.flip_ref_entry,
+
+            "tools_solderpaste_tools": self.tools_defaults_form.tools_solderpaste_group.nozzle_tool_dia_entry,
+            "tools_solderpaste_new": self.tools_defaults_form.tools_solderpaste_group.addtool_entry,
+            "tools_solderpaste_z_start": self.tools_defaults_form.tools_solderpaste_group.z_start_entry,
+            "tools_solderpaste_z_dispense": self.tools_defaults_form.tools_solderpaste_group.z_dispense_entry,
+            "tools_solderpaste_z_stop": self.tools_defaults_form.tools_solderpaste_group.z_stop_entry,
+            "tools_solderpaste_z_travel": self.tools_defaults_form.tools_solderpaste_group.z_travel_entry,
+            "tools_solderpaste_frxy": self.tools_defaults_form.tools_solderpaste_group.frxy_entry,
+            "tools_solderpaste_frz": self.tools_defaults_form.tools_solderpaste_group.frz_entry,
+            "tools_solderpaste_speedfwd": self.tools_defaults_form.tools_solderpaste_group.speedfwd_entry,
+            "tools_solderpaste_dwellfwd": self.tools_defaults_form.tools_solderpaste_group.dwellfwd_entry,
+            "tools_solderpaste_speedrev": self.tools_defaults_form.tools_solderpaste_group.speedrev_entry,
+            "tools_solderpaste_dwellrev": self.tools_defaults_form.tools_solderpaste_group.dwellrev_entry,
+            "tools_solderpaste_pp": self.tools_defaults_form.tools_solderpaste_group.pp_combo
 
         }
-        # loads postprocessors
+
+
+        #############################
+        #### LOAD POSTPROCESSORS ####
+        #############################
+
+
         self.postprocessors = load_postprocessors(self)
 
         for name in list(self.postprocessors.keys()):
+
+            # 'Paste' postprocessors are to be used only in the Solder Paste Dispensing Tool
+            if name.partition('_')[0] == 'Paste':
+                self.tools_defaults_form.tools_solderpaste_group.pp_combo.addItem(name)
+                continue
+
             self.geometry_defaults_form.geometry_opt_group.pp_geometry_name_cb.addItem(name)
             # HPGL postprocessor is only for Geometry objects therefore it should not be in the Excellon Preferences
             if name == 'hpgl':
                 continue
+
             self.excellon_defaults_form.excellon_opt_group.pp_excellon_name_cb.addItem(name)
 
         self.defaults = LoudDict()
@@ -711,6 +738,17 @@ class App(QtCore.QObject):
             "tools_transform_mirror_point": (0, 0),
 
             "tools_solderpaste_tools": "1.0, 0.3",
+            "tools_solderpaste_new": 0.3,
+            "tools_solderpaste_z_start": 0.005,
+            "tools_solderpaste_z_dispense": 0.01,
+            "tools_solderpaste_z_stop": 0.005,
+            "tools_solderpaste_z_travel": 0.1,
+            "tools_solderpaste_frxy": 3.0,
+            "tools_solderpaste_frz": 3.0,
+            "tools_solderpaste_speedfwd": 20,
+            "tools_solderpaste_dwellfwd": 1,
+            "tools_solderpaste_speedrev": 10,
+            "tools_solderpaste_dwellrev": 1
         })
 
         ###############################
@@ -3667,14 +3705,15 @@ class App(QtCore.QObject):
         if notebook_widget_name == 'tool_tab':
             tool_widget = self.ui.tool_scroll_area.widget().objectName()
 
+            tool_add_popup = FCInputDialog(title="New Tool ...",
+                                           text='Enter a Tool Diameter:',
+                                           min=0.0000, max=99.9999, decimals=4)
+            tool_add_popup.setWindowIcon(QtGui.QIcon('share/letter_t_32.png'))
+
+            val, ok = tool_add_popup.get_value()
+
             # and only if the tool is NCC Tool
             if tool_widget == self.ncclear_tool.toolName:
-                tool_add_popup = FCInputDialog(title="New Tool ...",
-                                               text='Enter a Tool Diameter:',
-                                               min=0.0000, max=99.9999, decimals=4)
-                tool_add_popup.setWindowIcon(QtGui.QIcon('share/letter_t_32.png'))
-
-                val, ok = tool_add_popup.get_value()
                 if ok:
                     if float(val) == 0:
                         self.inform.emit(
@@ -3686,12 +3725,6 @@ class App(QtCore.QObject):
                         "[WARNING_NOTCL] Adding Tool cancelled ...")
             # and only if the tool is Paint Area Tool
             elif tool_widget == self.paint_tool.toolName:
-                tool_add_popup = FCInputDialog(title="New Tool ...",
-                                               text='Enter a Tool Diameter:',
-                                               min=0.0000, max=99.9999, decimals=4)
-                tool_add_popup.setWindowIcon(QtGui.QIcon('share/letter_t_32.png'))
-
-                val, ok = tool_add_popup.get_value()
                 if ok:
                     if float(val) == 0:
                         self.inform.emit(
@@ -3701,6 +3734,18 @@ class App(QtCore.QObject):
                 else:
                     self.inform.emit(
                         "[WARNING_NOTCL] Adding Tool cancelled ...")
+            # and only if the tool is Solder Paste Dispensing Tool
+            elif tool_widget == self.paste_tool.toolName:
+                if ok:
+                    if float(val) == 0:
+                        self.inform.emit(
+                            "[WARNING_NOTCL] Please enter a tool diameter with non-zero value, in Float format.")
+                        return
+                    self.paste_tool.on_tool_add(dia=float(val))
+                else:
+                    self.inform.emit(
+                        "[WARNING_NOTCL] Adding Tool cancelled ...")
+
 
     # It's meant to delete tools in tool tables via a 'Delete' shortcut key but only if certain conditions are met
     # See description bellow.
@@ -3724,6 +3769,9 @@ class App(QtCore.QObject):
             elif tool_widget == self.paint_tool.toolName:
                 self.paint_tool.on_tool_delete()
 
+            # and only if the tool is Solder Paste Dispensing Tool
+            elif tool_widget == self.paste_tool.toolName:
+                self.paste_tool.on_tool_delete()
         else:
             self.on_delete()
 

+ 159 - 2
FlatCAMGUI.py

@@ -981,6 +981,10 @@ class FlatCAMGUI(QtWidgets.QMainWindow):
 			<td height="20"><strong>ALT+D</strong></td>
 			<td>&nbsp;2-Sided PCB Tool</td>
 		</tr>
+        <tr height="20">
+			<td height="20"><strong>ALT+K</strong></td>
+			<td>&nbsp;Solder Paste Dispensing Tool</td>
+		</tr>
 		<tr height="20">
 			<td height="20"><strong>ALT+L</strong></td>
 			<td>&nbsp;Film PCB Tool</td>
@@ -1733,6 +1737,11 @@ class FlatCAMGUI(QtWidgets.QMainWindow):
                     self.app.dblsidedtool.run()
                     return
 
+                # Solder Paste Dispensing Tool
+                if key == QtCore.Qt.Key_K:
+                    self.app.paste_tool.run()
+                    return
+
                 # Film Tool
                 if key == QtCore.Qt.Key_L:
                     self.app.film_tool.run()
@@ -2556,21 +2565,25 @@ class ToolsPreferencesUI(QtWidgets.QWidget):
         self.tools_transform_group = ToolsTransformPrefGroupUI()
         self.tools_transform_group.setMinimumWidth(200)
 
+        self.tools_solderpaste_group = ToolsSolderpastePrefGroupUI()
+        self.tools_solderpaste_group.setMinimumWidth(200)
+
         self.vlay = QtWidgets.QVBoxLayout()
         self.vlay.addWidget(self.tools_ncc_group)
         self.vlay.addWidget(self.tools_paint_group)
+        self.vlay.addWidget(self.tools_film_group)
 
         self.vlay1 = QtWidgets.QVBoxLayout()
         self.vlay1.addWidget(self.tools_cutout_group)
+        self.vlay1.addWidget(self.tools_transform_group)
         self.vlay1.addWidget(self.tools_2sided_group)
-        self.vlay1.addWidget(self.tools_film_group)
 
         self.vlay2 = QtWidgets.QVBoxLayout()
         self.vlay2.addWidget(self.tools_panelize_group)
         self.vlay2.addWidget(self.tools_calculators_group)
 
         self.vlay3 = QtWidgets.QVBoxLayout()
-        self.vlay3.addWidget(self.tools_transform_group)
+        self.vlay3.addWidget(self.tools_solderpaste_group)
 
         self.layout.addLayout(self.vlay)
         self.layout.addLayout(self.vlay1)
@@ -5137,6 +5150,150 @@ class ToolsTransformPrefGroupUI(OptionsGroupUI):
         self.layout.addStretch()
 
 
+class ToolsSolderpastePrefGroupUI(OptionsGroupUI):
+    def __init__(self, parent=None):
+
+        super(ToolsSolderpastePrefGroupUI, self).__init__(self)
+
+        self.setTitle(str("SolderPaste Tool Options"))
+
+        ## Solder Paste Dispensing
+        self.solderpastelabel = QtWidgets.QLabel("<b>Parameters:</b>")
+        self.solderpastelabel.setToolTip(
+            "A tool to create GCode for dispensing\n"
+            "solder paste onto a PCB."
+        )
+        self.layout.addWidget(self.solderpastelabel)
+
+        grid0 = QtWidgets.QGridLayout()
+        self.layout.addLayout(grid0)
+
+        # Nozzle Tool Diameters
+        nozzletdlabel = QtWidgets.QLabel('Tools dia:')
+        nozzletdlabel.setToolTip(
+            "Diameters of nozzle tools, separated by ','"
+        )
+        self.nozzle_tool_dia_entry = FCEntry()
+        grid0.addWidget(nozzletdlabel, 0, 0)
+        grid0.addWidget(self.nozzle_tool_dia_entry, 0, 1)
+
+        # New Nozzle Tool Dia
+        self.addtool_entry_lbl = QtWidgets.QLabel('<b>New Nozzle Dia:</b>')
+        self.addtool_entry_lbl.setToolTip(
+            "Diameter for the new Nozzle tool to add in the Tool Table"
+        )
+        self.addtool_entry = FCEntry()
+        grid0.addWidget(self.addtool_entry_lbl, 1, 0)
+        grid0.addWidget(self.addtool_entry, 1, 1)
+
+        # Z dispense start
+        self.z_start_entry = FCEntry()
+        self.z_start_label = QtWidgets.QLabel("Z Dispense Start:")
+        self.z_start_label.setToolTip(
+            "The height (Z) when solder paste dispensing starts."
+        )
+        grid0.addWidget(self.z_start_label, 2, 0)
+        grid0.addWidget(self.z_start_entry, 2, 1)
+
+        # Z dispense
+        self.z_dispense_entry = FCEntry()
+        self.z_dispense_label = QtWidgets.QLabel("Z Dispense:")
+        self.z_dispense_label.setToolTip(
+            "The height (Z) when doing solder paste dispensing."
+        )
+        grid0.addWidget(self.z_dispense_label, 3, 0)
+        grid0.addWidget(self.z_dispense_entry, 3, 1)
+
+        # Z dispense stop
+        self.z_stop_entry = FCEntry()
+        self.z_stop_label = QtWidgets.QLabel("Z Dispense Stop:")
+        self.z_stop_label.setToolTip(
+            "The height (Z) when solder paste dispensing stops."
+        )
+        grid0.addWidget(self.z_stop_label, 4, 0)
+        grid0.addWidget(self.z_stop_entry, 4, 1)
+
+        # Z travel
+        self.z_travel_entry = FCEntry()
+        self.z_travel_label = QtWidgets.QLabel("Z Travel:")
+        self.z_travel_label.setToolTip(
+            "The height (Z) for travel between pads\n"
+            "(without dispensing solder paste)."
+        )
+        grid0.addWidget(self.z_travel_label, 5, 0)
+        grid0.addWidget(self.z_travel_entry, 5, 1)
+
+        # Feedrate X-Y
+        self.frxy_entry = FCEntry()
+        self.frxy_label = QtWidgets.QLabel("Feedrate X-Y:")
+        self.frxy_label.setToolTip(
+            "Feedrate (speed) while moving on the X-Y plane."
+        )
+        grid0.addWidget(self.frxy_label, 6, 0)
+        grid0.addWidget(self.frxy_entry, 6, 1)
+
+        # Feedrate Z
+        self.frz_entry = FCEntry()
+        self.frz_label = QtWidgets.QLabel("Feedrate Z:")
+        self.frz_label.setToolTip(
+            "Feedrate (speed) while moving vertically\n"
+            "(on Z plane)."
+        )
+        grid0.addWidget(self.frz_label, 7, 0)
+        grid0.addWidget(self.frz_entry, 7, 1)
+
+        # Spindle Speed Forward
+        self.speedfwd_entry = FCEntry()
+        self.speedfwd_label = QtWidgets.QLabel("Spindle Speed FWD:")
+        self.speedfwd_label.setToolTip(
+            "The dispenser speed while pushing solder paste\n"
+            "through the dispenser nozzle."
+        )
+        grid0.addWidget(self.speedfwd_label, 8, 0)
+        grid0.addWidget(self.speedfwd_entry, 8, 1)
+
+        # Dwell Forward
+        self.dwellfwd_entry = FCEntry()
+        self.dwellfwd_label = QtWidgets.QLabel("Dwell FWD:")
+        self.dwellfwd_label.setToolTip(
+            "Pause after solder dispensing."
+        )
+        grid0.addWidget(self.dwellfwd_label, 9, 0)
+        grid0.addWidget(self.dwellfwd_entry, 9, 1)
+
+        # Spindle Speed Reverse
+        self.speedrev_entry = FCEntry()
+        self.speedrev_label = QtWidgets.QLabel("Spindle Speed REV:")
+        self.speedrev_label.setToolTip(
+            "The dispenser speed while retracting solder paste\n"
+            "through the dispenser nozzle."
+        )
+        grid0.addWidget(self.speedrev_label, 10, 0)
+        grid0.addWidget(self.speedrev_entry, 10, 1)
+
+        # Dwell Reverse
+        self.dwellrev_entry = FCEntry()
+        self.dwellrev_label = QtWidgets.QLabel("Dwell REV:")
+        self.dwellrev_label.setToolTip(
+            "Pause after solder paste dispenser retracted,\n"
+            "to allow pressure equilibrium."
+        )
+        grid0.addWidget(self.dwellrev_label, 11, 0)
+        grid0.addWidget(self.dwellrev_entry, 11, 1)
+
+        # Postprocessors
+        pp_label = QtWidgets.QLabel('PostProcessors:')
+        pp_label.setToolTip(
+            "Files that control the GCode generation."
+        )
+
+        self.pp_combo = FCComboBox()
+        grid0.addWidget(pp_label, 12, 0)
+        grid0.addWidget(self.pp_combo, 12, 1)
+
+        self.layout.addStretch()
+
+
 class FlatCAMActivityView(QtWidgets.QWidget):
 
     def __init__(self, parent=None):

+ 4 - 1
README.md

@@ -12,7 +12,10 @@ CAD program, and create G-Code for Isolation routing.
 20.02.2019
 
 - finished added a Tool Table for Tool SolderPaste
-- working on multi tool soder paste dispensing
+- working on multi tool solder paste dispensing
+- finished the Edit -> Preferences defaults section
+- finished the UI, created the postprocessor file template
+- finished the multi-tool solder paste dispensing: it will start using the biggest nozzle, fill the pads it can, and then go to the next smaller nozzle until there are no pads without solder.
 
 19.02.2019
 

+ 216 - 71
flatcamTools/ToolSolderPaste.py

@@ -77,7 +77,7 @@ class ToolSolderPaste(FlatCAMTool):
         hlay_tools = QtWidgets.QHBoxLayout()
         self.layout.addLayout(hlay_tools)
 
-        self.addtool_entry_lbl = QtWidgets.QLabel('<b>Nozzle Dia:</b>')
+        self.addtool_entry_lbl = QtWidgets.QLabel('<b>New Nozzle Tool:</b>')
         self.addtool_entry_lbl.setToolTip(
             "Diameter for the new Nozzle tool to add in the Tool Table"
         )
@@ -108,16 +108,25 @@ class ToolSolderPaste(FlatCAMTool):
             "Generate solder paste dispensing geometry."
         )
 
+        step1_lbl = QtWidgets.QLabel("<b>STEP 1:</b>")
+        step1_lbl.setToolTip(
+            "First step is to select a number of nozzle tools for usage\n"
+            "and then create a solder paste dispensing geometry out of an\n"
+            "Solder Paste Mask Gerber file."
+        )
+
         grid0.addWidget(self.addtool_btn, 0, 0)
         # grid2.addWidget(self.copytool_btn, 0, 1)
         grid0.addWidget(self.deltool_btn, 0, 2)
+
+        grid0.addWidget(step1_lbl, 2, 0)
         grid0.addWidget(self.soldergeo_btn, 2, 2)
 
         ## Form Layout
         geo_form_layout = QtWidgets.QFormLayout()
         self.layout.addLayout(geo_form_layout)
 
-        ## Gerber Object to be used for solderpaste dispensing
+        ## Geometry Object to be used for solderpaste dispensing
         self.geo_obj_combo = QtWidgets.QComboBox()
         self.geo_obj_combo.setModel(self.app.collection)
         self.geo_obj_combo.setRootModelIndex(self.app.collection.index(2, 0, QtCore.QModelIndex()))
@@ -147,10 +156,7 @@ class ToolSolderPaste(FlatCAMTool):
         self.z_start_entry = FCEntry()
         self.z_start_label = QtWidgets.QLabel("Z Dispense Start:")
         self.z_start_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "The height (Z) when solder paste dispensing starts."
         )
         form_layout.addRow(self.z_start_label, self.z_start_entry)
 
@@ -158,9 +164,8 @@ class ToolSolderPaste(FlatCAMTool):
         self.z_dispense_entry = FCEntry()
         self.z_dispense_label = QtWidgets.QLabel("Z Dispense:")
         self.z_dispense_label.setToolTip(
-            "Margin over bounds. A positive value here\n"
-            "will make the cutout of the PCB further from\n"
-            "the actual PCB border"
+            "The height (Z) when doing solder paste dispensing."
+
         )
         form_layout.addRow(self.z_dispense_label, self.z_dispense_entry)
 
@@ -168,10 +173,7 @@ class ToolSolderPaste(FlatCAMTool):
         self.z_stop_entry = FCEntry()
         self.z_stop_label = QtWidgets.QLabel("Z Dispense Stop:")
         self.z_stop_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "The height (Z) when solder paste dispensing stops."
         )
         form_layout.addRow(self.z_stop_label, self.z_stop_entry)
 
@@ -179,10 +181,8 @@ class ToolSolderPaste(FlatCAMTool):
         self.z_travel_entry = FCEntry()
         self.z_travel_label = QtWidgets.QLabel("Z Travel:")
         self.z_travel_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "The height (Z) for travel between pads\n"
+            "(without dispensing solder paste)."
         )
         form_layout.addRow(self.z_travel_label, self.z_travel_entry)
 
@@ -190,10 +190,7 @@ class ToolSolderPaste(FlatCAMTool):
         self.frxy_entry = FCEntry()
         self.frxy_label = QtWidgets.QLabel("Feedrate X-Y:")
         self.frxy_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "Feedrate (speed) while moving on the X-Y plane."
         )
         form_layout.addRow(self.frxy_label, self.frxy_entry)
 
@@ -201,10 +198,8 @@ class ToolSolderPaste(FlatCAMTool):
         self.frz_entry = FCEntry()
         self.frz_label = QtWidgets.QLabel("Feedrate Z:")
         self.frz_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "Feedrate (speed) while moving vertically\n"
+            "(on Z plane)."
         )
         form_layout.addRow(self.frz_label, self.frz_entry)
 
@@ -212,10 +207,8 @@ class ToolSolderPaste(FlatCAMTool):
         self.speedfwd_entry = FCEntry()
         self.speedfwd_label = QtWidgets.QLabel("Spindle Speed FWD:")
         self.speedfwd_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "The dispenser speed while pushing solder paste\n"
+            "through the dispenser nozzle."
         )
         form_layout.addRow(self.speedfwd_label, self.speedfwd_entry)
 
@@ -223,10 +216,7 @@ class ToolSolderPaste(FlatCAMTool):
         self.dwellfwd_entry = FCEntry()
         self.dwellfwd_label = QtWidgets.QLabel("Dwell FWD:")
         self.dwellfwd_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "Pause after solder dispensing."
         )
         form_layout.addRow(self.dwellfwd_label, self.dwellfwd_entry)
 
@@ -234,10 +224,8 @@ class ToolSolderPaste(FlatCAMTool):
         self.speedrev_entry = FCEntry()
         self.speedrev_label = QtWidgets.QLabel("Spindle Speed REV:")
         self.speedrev_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "The dispenser speed while retracting solder paste\n"
+            "through the dispenser nozzle."
         )
         form_layout.addRow(self.speedrev_label, self.speedrev_entry)
 
@@ -245,42 +233,98 @@ class ToolSolderPaste(FlatCAMTool):
         self.dwellrev_entry = FCEntry()
         self.dwellrev_label = QtWidgets.QLabel("Dwell REV:")
         self.dwellrev_label.setToolTip(
-            "The size of the gaps in the cutout\n"
-            "used to keep the board connected to\n"
-            "the surrounding material (the one \n"
-            "from which the PCB is cutout)."
+            "Pause after solder paste dispenser retracted,\n"
+            "to allow pressure equilibrium."
         )
         form_layout.addRow(self.dwellrev_label, self.dwellrev_entry)
 
         # Postprocessors
         pp_label = QtWidgets.QLabel('PostProcessors:')
         pp_label.setToolTip(
-            "Files that control the GCoe generation."
+            "Files that control the GCode generation."
         )
 
         self.pp_combo = FCComboBox()
-        pp_items = [1, 2, 3, 4, 5]
-        for it in pp_items:
-            self.pp_combo.addItem(str(it))
-            self.pp_combo.setStyleSheet('background-color: rgb(255,255,255)')
+        self.pp_combo.setStyleSheet('background-color: rgb(255,255,255)')
         form_layout.addRow(pp_label, self.pp_combo)
 
         ## Buttons
-        hlay = QtWidgets.QHBoxLayout()
-        self.gcode_box.addLayout(hlay)
+        grid1 = QtWidgets.QGridLayout()
+        self.gcode_box.addLayout(grid1)
+
+        self.solder_gcode_btn = QtWidgets.QPushButton("Generate GCode")
+        self.solder_gcode_btn.setToolTip(
+            "Generate GCode for Solder Paste dispensing\n"
+            "on PCB pads."
+        )
+
+        step2_lbl = QtWidgets.QLabel("<b>STEP 2:</b>")
+        step2_lbl.setToolTip(
+            "Second step is to select a solder paste dispensing geometry,\n"
+            "set the CAM parameters and then generate a CNCJob object which\n"
+            "will pe painted on canvas in blue color."
+        )
+
+        grid1.addWidget(step2_lbl, 0, 0)
+        grid1.addWidget(self.solder_gcode_btn, 0, 2)
 
-        hlay.addStretch()
+        ## Form Layout
+        cnc_form_layout = QtWidgets.QFormLayout()
+        self.gcode_box.addLayout(cnc_form_layout)
+
+        ## Gerber Object to be used for solderpaste dispensing
+        self.cnc_obj_combo = QtWidgets.QComboBox()
+        self.cnc_obj_combo.setModel(self.app.collection)
+        self.cnc_obj_combo.setRootModelIndex(self.app.collection.index(3, 0, QtCore.QModelIndex()))
+        self.cnc_obj_combo.setCurrentIndex(1)
+
+        self.cnc_object_label = QtWidgets.QLabel("CNCJob:    ")
+        self.cnc_object_label.setToolTip(
+            "CNCJob Solder paste object.\n"
+            "In order to enable the GCode save section,\n"
+            "the name of the object has to end in:\n"
+            "'_solderpaste' as a protection."
+        )
+        cnc_form_layout.addRow(self.cnc_object_label, self.cnc_obj_combo)
+
+        self.save_gcode_frame = QtWidgets.QFrame()
+        self.save_gcode_frame.setContentsMargins(0, 0, 0, 0)
+        self.layout.addWidget(self.save_gcode_frame)
+        self.save_gcode_box = QtWidgets.QVBoxLayout()
+        self.save_gcode_box.setContentsMargins(0, 0, 0, 0)
+        self.save_gcode_frame.setLayout(self.save_gcode_box)
+
+
+        ## Buttons
+        grid2 = QtWidgets.QGridLayout()
+        self.save_gcode_box.addLayout(grid2)
 
-        self.solder_gcode = QtWidgets.QPushButton("Generate GCode")
-        self.solder_gcode.setToolTip(
-            "Generate GCode to dispense Solder Paste\n"
+        self.solder_gcode_view_btn = QtWidgets.QPushButton("View GCode")
+        self.solder_gcode_view_btn.setToolTip(
+            "View the generated GCode for Solder Paste dispensing\n"
             "on PCB pads."
         )
-        hlay.addWidget(self.solder_gcode)
+
+        self.solder_gcode_save_btn = QtWidgets.QPushButton("Save GCode")
+        self.solder_gcode_save_btn.setToolTip(
+            "Save the generated GCode for Solder Paste dispensing\n"
+            "on PCB pads, to a file."
+        )
+
+        step3_lbl = QtWidgets.QLabel("<b>STEP 3:</b>")
+        step3_lbl.setToolTip(
+            "Third step (and last) is to select a CNCJob made from \n"
+            "a solder paste dispensing geometry, and then view/save it's GCode."
+        )
+
+        grid2.addWidget(step3_lbl, 0, 0)
+        grid2.addWidget(self.solder_gcode_view_btn, 0, 2)
+        grid2.addWidget(self.solder_gcode_save_btn, 1, 2)
 
         self.layout.addStretch()
 
         self.gcode_frame.setDisabled(True)
+        self.save_gcode_frame.setDisabled(True)
 
         self.tools = {}
         self.tooluid = 0
@@ -289,9 +333,14 @@ class ToolSolderPaste(FlatCAMTool):
         self.addtool_btn.clicked.connect(self.on_tool_add)
         self.deltool_btn.clicked.connect(self.on_tool_delete)
         self.soldergeo_btn.clicked.connect(self.on_create_geo)
-        self.solder_gcode.clicked.connect(self.on_create_gcode)
+        self.solder_gcode_btn.clicked.connect(self.on_create_gcode)
+        self.solder_gcode_view_btn.clicked.connect(self.on_view_gcode)
+        self.solder_gcode_save_btn.clicked.connect(self.on_save_gcode)
+
         self.geo_obj_combo.currentIndexChanged.connect(self.on_geo_select)
 
+        self.cnc_obj_combo.currentIndexChanged.connect(self.on_cncjob_select)
+
     def run(self):
         self.app.report_usage("ToolSolderPaste()")
 
@@ -310,12 +359,65 @@ class ToolSolderPaste(FlatCAMTool):
 
     def set_tool_ui(self):
 
-        # self.ncc_overlap_entry.set_value(self.app.defaults["tools_nccoverlap"])
-        # self.ncc_margin_entry.set_value(self.app.defaults["tools_nccmargin"])
-        # self.ncc_method_radio.set_value(self.app.defaults["tools_nccmethod"])
-        # self.ncc_connect_cb.set_value(self.app.defaults["tools_nccconnect"])
-        # self.ncc_contour_cb.set_value(self.app.defaults["tools_ncccontour"])
-        # self.ncc_rest_cb.set_value(self.app.defaults["tools_nccrest"])
+        if self.app.defaults["tools_solderpaste_new"]:
+            self.addtool_entry.set_value(self.app.defaults["tools_solderpaste_new"])
+        else:
+            self.addtool_entry.set_value(0.0)
+
+        if self.app.defaults["tools_solderpaste_z_start"]:
+            self.z_start_entry.set_value(self.app.defaults["tools_solderpaste_z_start"])
+        else:
+            self.z_start_entry.set_value(0.0)
+
+        if self.app.defaults["tools_solderpaste_z_dispense"]:
+            self.z_dispense_entry.set_value(self.app.defaults["tools_solderpaste_z_dispense"])
+        else:
+            self.z_dispense_entry.set_value(0.0)
+
+        if self.app.defaults["tools_solderpaste_z_stop"]:
+            self.z_stop_entry.set_value(self.app.defaults["tools_solderpaste_z_stop"])
+        else:
+            self.z_stop_entry.set_value(1.0)
+
+        if self.app.defaults["tools_solderpaste_z_travel"]:
+            self.z_travel_entry.set_value(self.app.defaults["tools_solderpaste_z_travel"])
+        else:
+            self.z_travel_entry.set_value(1.0)
+
+        if self.app.defaults["tools_solderpaste_frxy"]:
+            self.frxy_entry.set_value(self.app.defaults["tools_solderpaste_frxy"])
+        else:
+            self.frxy_entry.set_value(True)
+
+        if self.app.defaults["tools_solderpaste_frz"]:
+            self.frz_entry.set_value(self.app.defaults["tools_solderpaste_frz"])
+        else:
+            self.frz_entry.set_value(True)
+
+        if self.app.defaults["tools_solderpaste_speedfwd"]:
+            self.speedfwd_entry.set_value(self.app.defaults["tools_solderpaste_speedfwd"])
+        else:
+            self.speedfwd_entry.set_value(0.0)
+
+        if self.app.defaults["tools_solderpaste_dwellfwd"]:
+            self.dwellfwd_entry.set_value(self.app.defaults["tools_solderpaste_dwellfwd"])
+        else:
+            self.dwellfwd_entry.set_value(0.0)
+
+        if self.app.defaults["tools_solderpaste_speedrev"]:
+            self.speedrev_entry.set_value(self.app.defaults["tools_solderpaste_speedrev"])
+        else:
+            self.speedrev_entry.set_value(False)
+
+        if self.app.defaults["tools_solderpaste_dwellrev"]:
+            self.dwellrev_entry.set_value(self.app.defaults["tools_solderpaste_dwellrev"])
+        else:
+            self.dwellrev_entry.set_value((0, 0))
+
+        if self.app.defaults["tools_solderpaste_pp"]:
+            self.pp_combo.set_value(self.app.defaults["tools_solderpaste_pp"])
+        else:
+            self.pp_combo.set_value('Paste_1')
 
         self.tools_table.setupContextMenu()
         self.tools_table.addContextMenu(
@@ -347,6 +449,13 @@ class ToolSolderPaste(FlatCAMTool):
         self.obj = None
 
         self.units = self.app.general_options_form.general_app_group.units_radio.get_value().upper()
+
+        for name in list(self.app.postprocessors.keys()):
+            # populate only with postprocessor files that start with 'Paste_'
+            if name.partition('_')[0] != 'Paste':
+                continue
+            self.pp_combo.addItem(name)
+
         self.reset_fields()
 
     def build_ui(self):
@@ -355,11 +464,6 @@ class ToolSolderPaste(FlatCAMTool):
         # updated units
         self.units = self.app.general_options_form.general_app_group.units_radio.get_value().upper()
 
-        if self.units == "IN":
-            self.addtool_entry.set_value(0.039)
-        else:
-            self.addtool_entry.set_value(1)
-
         sorted_tools = []
         for k, v in self.tools.items():
             sorted_tools.append(float('%.4f' % float(v['tooldia'])))
@@ -573,7 +677,7 @@ class ToolSolderPaste(FlatCAMTool):
                     self.tools.pop(t, None)
 
         except AttributeError:
-            self.app.inform.emit("[WARNING_NOTCL]Delete failed. Select a Nozzle tool to delete.")
+            self.app.inform.emit("[WARNING_NOTCL] Delete failed. Select a Nozzle tool to delete.")
             return
         except Exception as e:
             log.debug(str(e))
@@ -587,6 +691,12 @@ class ToolSolderPaste(FlatCAMTool):
         else:
             self.gcode_frame.setDisabled(True)
 
+    def on_cncjob_select(self):
+        if self.cnc_obj_combo.currentText().rpartition('_')[2] == 'solderpaste':
+            self.save_gcode_frame.setDisabled(False)
+        else:
+            self.save_gcode_frame.setDisabled(True)
+
     @staticmethod
     def distance(pt1, pt2):
         return sqrt((pt1[0] - pt2[0]) ** 2 + (pt1[1] - pt2[1]) ** 2)
@@ -595,15 +705,21 @@ class ToolSolderPaste(FlatCAMTool):
         proc = self.app.proc_container.new("Creating Solder Paste dispensing geometry.")
 
         name = self.obj_combo.currentText()
+        if name == '':
+            self.app.inform.emit("[WARNING_NOTCL] No SolderPaste mask Gerber object loaded.")
+            return
+
         obj = self.app.collection.get_by_name(name)
 
-        if type(obj.solid_geometry) is not list:
+        if type(obj.solid_geometry) is not list and type(obj.solid_geometry) is not MultiPolygon:
             obj.solid_geometry = [obj.solid_geometry]
 
         # Sort tools in descending order
         sorted_tools = []
         for k, v in self.tools.items():
-            sorted_tools.append(float('%.4f' % float(v['tooldia'])))
+            # make sure that the tools diameter is more than zero and not zero
+            if float(v['tooldia']) > 0:
+                sorted_tools.append(float('%.4f' % float(v['tooldia'])))
         sorted_tools.sort(reverse=True)
 
         def geo_init(geo_obj, app_obj):
@@ -624,8 +740,8 @@ class ToolSolderPaste(FlatCAMTool):
 
                 diagonal_1 = LineString([min, max])
                 diagonal_2 = LineString([min_r, max_r])
-                round_diag_1 = round(diagonal_1.intersection(p).length, 4)
-                round_diag_2 = round(diagonal_2.intersection(p).length, 4)
+                round_diag_1 = round(diagonal_1.intersection(p).length, 2)
+                round_diag_2 = round(diagonal_2.intersection(p).length, 2)
 
                 if round_diag_1 == round_diag_2:
                     l = distance((xmin, ymin), (xmax, ymin))
@@ -654,7 +770,12 @@ class ToolSolderPaste(FlatCAMTool):
             rest_geo = []
             tooluid = 1
 
+            if not sorted_tools:
+                self.app.inform.emit("[WARNING_NOTCL] No Nozzle tools in the tool table.")
+                return 'fail'
+
             for tool in sorted_tools:
+
                 offset = tool / 2
 
                 for uid, v in self.tools.items():
@@ -699,7 +820,9 @@ class ToolSolderPaste(FlatCAMTool):
                         else:
                             rest_geo.append(g)
 
-                work_geo = rest_geo
+                work_geo = deepcopy(rest_geo)
+                rest_geo[:] = []
+
                 if not work_geo:
                     app_obj.inform.emit("[success] Solder Paste geometry generated successfully...")
                     return
@@ -728,6 +851,26 @@ class ToolSolderPaste(FlatCAMTool):
         self.app.worker_task.emit({'fcn': job_thread, 'params': [self.app]})
         # self.app.ui.notebook.setCurrentWidget(self.app.ui.project_tab)
 
+    def on_view_gcode(self):
+        name = self.obj_combo.currentText()
+
+        def geo_init(geo_obj, app_obj):
+           pass
+
+        # self.app.new_object("geometry", name + "_cutout", geo_init)
+        # self.app.inform.emit("[success] Rectangular CutOut operation finished.")
+        # self.app.ui.notebook.setCurrentWidget(self.app.ui.project_tab)
+
+    def on_save_gcode(self):
+        name = self.obj_combo.currentText()
+
+        def geo_init(geo_obj, app_obj):
+           pass
+
+        # self.app.new_object("geometry", name + "_cutout", geo_init)
+        # self.app.inform.emit("[success] Rectangular CutOut operation finished.")
+        # self.app.ui.notebook.setCurrentWidget(self.app.ui.project_tab)
+
     def on_create_gcode(self):
         name = self.obj_combo.currentText()
 
@@ -740,3 +883,5 @@ class ToolSolderPaste(FlatCAMTool):
 
     def reset_fields(self):
         self.obj_combo.setRootModelIndex(self.app.collection.index(0, 0, QtCore.QModelIndex()))
+        self.geo_obj_combo.setRootModelIndex(self.app.collection.index(2, 0, QtCore.QModelIndex()))
+        self.cnc_obj_combo.setRootModelIndex(self.app.collection.index(3, 0, QtCore.QModelIndex()))

+ 196 - 0
postprocessors/Paste_1.py

@@ -0,0 +1,196 @@
+from FlatCAMPostProc import *
+
+
+class Paste_1(FlatCAMPostProc):
+
+    coordinate_format = "%.*f"
+    feedrate_format = '%.*f'
+
+    def start_code(self, p):
+        units = ' ' + str(p['units']).lower()
+        coords_xy = p['toolchange_xy']
+        gcode = ''
+
+        xmin = '%.*f' % (p.coords_decimals, p['options']['xmin'])
+        xmax = '%.*f' % (p.coords_decimals, p['options']['xmax'])
+        ymin = '%.*f' % (p.coords_decimals, p['options']['ymin'])
+        ymax = '%.*f' % (p.coords_decimals, p['options']['ymax'])
+
+        if str(p['options']['type']) == 'Geometry':
+            gcode += '(TOOL DIAMETER: ' + str(p['options']['tool_dia']) + units + ')\n'
+
+        gcode += '(Feedrate: ' + str(p['feedrate']) + units + '/min' + ')\n'
+
+        if str(p['options']['type']) == 'Geometry':
+            gcode += '(Feedrate_Z: ' + str(p['feedrate_z']) + units + '/min' + ')\n'
+
+        gcode += '(Feedrate rapids ' + str(p['feedrate_rapid']) + units + '/min' + ')\n' + '\n'
+        gcode += '(Z_Cut: ' + str(p['z_cut']) + units + ')\n'
+
+        if str(p['options']['type']) == 'Geometry':
+            if p['multidepth'] is True:
+                gcode += '(DepthPerCut: ' + str(p['depthpercut']) + units + ' <=>' + \
+                         str(math.ceil(abs(p['z_cut']) / p['depthpercut'])) + ' passes' + ')\n'
+
+        gcode += '(Z_Move: ' + str(p['z_move']) + units + ')\n'
+        gcode += '(Z Toolchange: ' + str(p['toolchangez']) + units + ')\n'
+
+        if coords_xy is not None:
+            gcode += '(X,Y Toolchange: ' + "%.4f, %.4f" % (coords_xy[0], coords_xy[1]) + units + ')\n'
+        else:
+            gcode += '(X,Y Toolchange: ' + "None" + units + ')\n'
+
+        gcode += '(Z Start: ' + str(p['startz']) + units + ')\n'
+        gcode += '(Z End: ' + str(p['endz']) + units + ')\n'
+        gcode += '(Steps per circle: ' + str(p['steps_per_circle']) + ')\n'
+
+        if str(p['options']['type']) == 'Excellon' or str(p['options']['type']) == 'Excellon Geometry':
+            gcode += '(Postprocessor Excellon: ' + str(p['pp_excellon_name']) + ')\n' + '\n'
+        else:
+            gcode += '(Postprocessor Geometry: ' + str(p['pp_geometry_name']) + ')\n' + '\n'
+
+        gcode += '(X range: ' + '{: >9s}'.format(xmin) + ' ... ' + '{: >9s}'.format(xmax) + ' ' + units + ')\n'
+        gcode += '(Y range: ' + '{: >9s}'.format(ymin) + ' ... ' + '{: >9s}'.format(ymax) + ' ' + units + ')\n\n'
+
+        gcode += '(Spindle Speed: %s RPM)\n' % str(p['spindlespeed'])
+
+        gcode += ('G20\n' if p.units.upper() == 'IN' else 'G21\n')
+        gcode += 'G90\n'
+        gcode += 'G94\n'
+
+        return gcode
+
+    def startz_code(self, p):
+        if p.startz is not None:
+            return 'G00 Z' + self.coordinate_format%(p.coords_decimals, p.startz)
+        else:
+            return ''
+
+    def lift_code(self, p):
+        return 'G00 Z' + self.coordinate_format%(p.coords_decimals, p.z_move)
+
+    def down_code(self, p):
+        return 'G01 Z' + self.coordinate_format%(p.coords_decimals, p.z_cut)
+
+    def toolchange_code(self, p):
+        toolchangez = p.toolchangez
+        toolchangexy = p.toolchange_xy
+        f_plunge = p.f_plunge
+        gcode = ''
+
+        if toolchangexy is not None:
+            toolchangex = toolchangexy[0]
+            toolchangey = toolchangexy[1]
+
+        no_drills = 1
+
+        if int(p.tool) == 1 and p.startz is not None:
+            toolchangez = p.startz
+
+        if p.units.upper() == 'MM':
+            toolC_formatted = format(p.toolC, '.2f')
+        else:
+            toolC_formatted = format(p.toolC, '.4f')
+
+        if str(p['options']['type']) == 'Excellon':
+            for i in p['options']['Tools_in_use']:
+                if i[0] == p.tool:
+                    no_drills = i[2]
+
+            if toolchangexy is not None:
+                gcode = """
+M5
+G00 Z{toolchangez}
+G00 X{toolchangex} Y{toolchangey}                
+T{tool}
+M6
+(MSG, Change to Tool Dia = {toolC} ||| Total drills for tool T{tool} = {t_drills})
+M0""".format(toolchangex=self.coordinate_format % (p.coords_decimals, toolchangex),
+             toolchangey=self.coordinate_format % (p.coords_decimals, toolchangey),
+             toolchangez=self.coordinate_format % (p.coords_decimals, toolchangez),
+             tool=int(p.tool),
+             t_drills=no_drills,
+             toolC=toolC_formatted)
+            else:
+                gcode = """
+M5       
+G00 Z{toolchangez}
+T{tool}
+M6
+(MSG, Change to Tool Dia = {toolC} ||| Total drills for tool T{tool} = {t_drills})
+M0""".format(toolchangez=self.coordinate_format % (p.coords_decimals, toolchangez),
+             tool=int(p.tool),
+             t_drills=no_drills,
+             toolC=toolC_formatted)
+            if f_plunge is True:
+                gcode += '\nG00 Z%.*f' % (p.coords_decimals, p.z_move)
+            return gcode
+
+        else:
+            if toolchangexy is not None:
+                gcode = """
+M5
+G00 Z{toolchangez}
+G00 X{toolchangex} Y{toolchangey}
+T{tool}
+M6    
+(MSG, Change to Tool Dia = {toolC})
+M0""".format(toolchangex=self.coordinate_format % (p.coords_decimals, toolchangex),
+             toolchangey=self.coordinate_format % (p.coords_decimals, toolchangey),
+             toolchangez=self.coordinate_format % (p.coords_decimals, toolchangez),
+             tool=int(p.tool),
+             toolC=toolC_formatted)
+            else:
+                gcode = """
+M5
+G00 Z{toolchangez}
+T{tool}
+M6    
+(MSG, Change to Tool Dia = {toolC})
+M0""".format(toolchangez=self.coordinate_format%(p.coords_decimals, toolchangez),
+             tool=int(p.tool),
+             toolC=toolC_formatted)
+
+            if f_plunge is True:
+                gcode += '\nG00 Z%.*f' % (p.coords_decimals, p.z_move)
+            return gcode
+
+    def up_to_zero_code(self, p):
+        return 'G01 Z0'
+
+    def position_code(self, p):
+        return ('X' + self.coordinate_format + ' Y' + self.coordinate_format) % \
+               (p.coords_decimals, p.x, p.coords_decimals, p.y)
+
+    def rapid_code(self, p):
+        return ('G00 ' + self.position_code(p)).format(**p)
+
+    def linear_code(self, p):
+        return ('G01 ' + self.position_code(p)).format(**p)
+
+    def end_code(self, p):
+        coords_xy = p['toolchange_xy']
+        gcode = ('G00 Z' + self.feedrate_format %(p.fr_decimals, p.endz) + "\n")
+
+        if coords_xy is not None:
+            gcode += 'G00 X{x} Y{y}'.format(x=coords_xy[0], y=coords_xy[1]) + "\n"
+        return gcode
+
+    def feedrate_code(self, p):
+        return 'G01 F' + str(self.feedrate_format %(p.fr_decimals, p.feedrate))
+
+    def feedrate_z_code(self, p):
+        return 'G01 F' + str(self.feedrate_format %(p.fr_decimals, p.feedrate_z))
+
+    def spindle_code(self, p):
+        if p.spindlespeed:
+            return 'M03 S' + str(p.spindlespeed)
+        else:
+            return 'M03'
+
+    def dwell_code(self, p):
+        if p.dwelltime:
+            return 'G4 P' + str(p.dwelltime)
+
+    def spindle_stop_code(self,p):
+        return 'M05'